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Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG
《机械工程前沿(英文)》 2020年 第15卷 第1期 页码 81-88 doi: 10.1007/s11465-019-0561-y
关键词: tool friction minimum cutting thickness finite element method tool edge radius micro cutting
Recent advances in micro- and nano-machining technologies
Shang GAO, Han HUANG
《机械工程前沿(英文)》 2017年 第12卷 第1期 页码 18-32 doi: 10.1007/s11465-017-0410-9
Device miniaturization is an emerging advanced technology in the 21st century. The miniaturization of devices in different fields requires production of micro- and nano-scale components. The features of these components range from the sub-micron to a few hundred microns with high tolerance to many engineering materials. These fields mainly include optics, electronics, medicine, bio-technology, communications, and avionics. This paper reviewed the recent advances in micro- and nano-machining technologies, including micro-cutting, micro-electrical-discharge machining, laser micro-machining, and focused ion beam machining. The four machining technologies were also compared in terms of machining efficiency, workpiece materials being machined, minimum feature size, maximum aspect ratio, and surface finish.
关键词: micro machining cutting electro discharge machining (EDM) laser machining focused ion beam (FIB)
A. DAVOUDINEJAD, P. PARENTI, M. ANNONI
《机械工程前沿(英文)》 2017年 第12卷 第2期 页码 203-214 doi: 10.1007/s11465-017-0421-6
Predictive models for machining operations have been significantly improved through numerous methods in recent decades. This study proposed a 3D finite element modeling (3D FEM) approach for the micro end-milling of Al6061-T6. Finite element (FE) simulations were performed under different cutting conditions to obtain realistic numerical predictions of chip flow, burr formation, and cutting forces. FE modeling displayed notable advantages, such as capability to easily handle any type of tool geometry and any side effect on chip formation, including thermal aspect and material property changes. The proposed 3D FE model considers the effects of mill helix angle and cutting edge radius on the chip. The prediction capability of the FE model was validated by comparing numerical model and experimental test results. Burr dimension trends were correlated with force profile shapes. However, the FE predictions overestimated the real force magnitude. This overestimation indicates that the model requires further development.
关键词: 3D finite element modeling micro end-milling cutting force chip formation burr formation
Crystallographic orientation effect on cutting-based single atomic layer removal
Wenkun XIE, Fengzhou FANG
《机械工程前沿(英文)》 2020年 第15卷 第4期 页码 631-644 doi: 10.1007/s11465-020-0599-x
关键词: ACSM single atomic layer removal mechanism crystallographic orientation effect mechanical cutting Manufacturing III
A review on ductile mode cutting of brittle materials
Elijah Kwabena ANTWI, Kui LIU, Hao WANG
《机械工程前沿(英文)》 2018年 第13卷 第2期 页码 251-263 doi: 10.1007/s11465-018-0504-z
Brittle materials have been widely employed for industrial applications due to their excellent mecha-nical, optical, physical and chemical properties. But obtaining smooth and damage-free surface on brittle materials by traditional machining methods like grinding, lapping and polishing is very costly and extremely time consuming. Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittle materials. Thus the study of ductile mode cutting of brittle materials has been attracting more and more efforts. This paper provides an overview of ductile mode cutting of brittle materials including ductile nature and plasticity of brittle materials, cutting mechanism, cutting characteristics, molecular dynamic simulation, critical undeformed chip thickness, brittle-ductile transition, subsurface damage, as well as a detailed discussion of ductile mode cutting enhancement. It is believed that ductile mode cutting of brittle materials could be achieved when both crack-free and no subsurface damage are obtained simultaneously.
关键词: ductile mode cutting brittle materials critical undeformed chip thickness brittle-ductile transition subsurface damage molecular dynamic simulation
Cutting performance of surgical electrodes by constructing bionic microstriped structures
《机械工程前沿(英文)》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0728-9
关键词: surgical electrodes tissue adhesion thermal injury bionic structures cutting performance medical tools
Edge preparation methods for cutting tools: a review
《机械工程前沿(英文)》 2023年 第18卷 第4期 doi: 10.1007/s11465-023-0766-y
关键词: edge preparation method preparation principle cutting edge geometry edge characterization tool performance
《机械工程前沿(英文)》 2023年 第18卷 第1期 doi: 10.1007/s11465-022-0729-8
关键词: honeycomb core straight blade ultrasonic cutting tool pose postprocessor
Improved analytical model for residual stress prediction in orthogonal cutting
null
《机械工程前沿(英文)》 2014年 第9卷 第3期 页码 249-256 doi: 10.1007/s11465-014-0310-1
The analytical model of residual stress in orthogonal cutting proposed by Jiann is an important tool for residual stress prediction in orthogonal cutting. In application of the model, a problem of low precision of the surface residual stress prediction is found. By theoretical analysis, several shortages of Jiann’s model are picked out, including: inappropriate boundary conditions, unreasonable calculation method of thermal stress, ignorance of stress constraint and cyclic loading algorithm. These shortages may directly lead to the low precision of the surface residual stress prediction. To eliminate these shortages and make the prediction more accurate, an improved model is proposed. In this model, a new contact boundary condition between tool and workpiece is used to make it in accord with the real cutting process; an improved calculation method of thermal stress is adopted; a stress constraint is added according to the volume-constancy of plastic deformation; and the accumulative effect of the stresses during cyclic loading is considered. At last, an experiment for measuring residual stress in cutting AISI 1045 steel is conducted. Also, Jiann’s model and the improved model are simulated under the same conditions with cutting experiment. The comparisons show that the surface residual stresses predicted by the improved model is closer to the experimental results than the results predicted by Jiann’s model.
关键词: residual stress analytical model orthogonal cutting cutting force cutting temperature
Design of ultrasonic elliptical vibration cutting system for tungsten heavy alloy
《机械工程前沿(英文)》 2022年 第17卷 第4期 doi: 10.1007/s11465-022-0715-1
关键词: tungsten heavy alloy ultrasonic elliptical vibration cutting Timoshenko’s theory resonant mode of bending finite element method
Jun WANG
《机械工程前沿(英文)》 2010年 第5卷 第1期 页码 19-32 doi: 10.1007/s11465-009-0082-1
关键词: abrasive waterjet engineering ceramics depth of cut cutting performance nozzle oscillation machining
Flexible micro flow sensor for micro aerial vehicles
Rong ZHU, Ruiyi QUE, Peng LIU
《机械工程前沿(英文)》 2017年 第12卷 第4期 页码 539-545 doi: 10.1007/s11465-017-0427-0
This article summarizes our studies on micro flow sensors fabricated on a flexible polyimide circuit board by a low-cost hybrid process of thin-film deposition and circuit printing. The micro flow sensor has merits of flexibility, structural simplicity, easy integrability with circuits, and good sensing performance. The sensor, which adheres to an object surface, can detect the surface flow around the object. In our study, we install the fabricated micro flow sensors on micro aerial vehicles (MAVs) to detect the surface flow variation around the aircraft wing and deduce the aerodynamic parameters of the MAVs in flight. Wind tunnel experiments using the sensors integrated with the MAVs are also conducted.
关键词: micro flow sensor flexible sensor surface flow sensing aerodynamic parameter micro aerial vehicle (MAV)
Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO
《机械工程前沿(英文)》 2021年 第16卷 第1期 页码 97-110 doi: 10.1007/s11465-020-0600-8
关键词: laser cutting solar float glass scanning mode surface quality cutting efficiency
Energy efficient cutting parameter optimization
Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI
《机械工程前沿(英文)》 2021年 第16卷 第2期 页码 221-248 doi: 10.1007/s11465-020-0627-x
关键词: energy efficiency cutting parameter optimization machining process
Error compensation for tool-tip trace during cutting of laminated paper for rapid prototyping
Yucheng DING, Changhe LI, Dichen LI, Guoxin YU
《机械工程前沿(英文)》 2009年 第4卷 第2期 页码 111-119 doi: 10.1007/s11465-009-0020-2
关键词: rapid prototyping laminated object manufacturing knife-cutting tracing error
标题 作者 时间 类型 操作
Modeling of the minimum cutting thickness in micro cutting with consideration of the friction aroundthe cutting zone
Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG
期刊论文
3D finite element prediction of chip flow, burr formation, and cutting forces in micro end-milling of
A. DAVOUDINEJAD, P. PARENTI, M. ANNONI
期刊论文
Crystallographic orientation effect on cutting-based single atomic layer removal
Wenkun XIE, Fengzhou FANG
期刊论文
Postprocessor development for ultrasonic cutting of honeycomb core curved surface with a straight blade
期刊论文
Depth of cut models for multipass abrasive waterjet cutting of alumina ceramics with nozzle oscillation
Jun WANG
期刊论文
Analysis and comparison of laser cutting performance of solar float glass with different scanning modes
Wenyuan LI, Yu HUANG, Youmin RONG, Long CHEN, Guojun ZHANG, Zhangrui GAO
期刊论文
Energy efficient cutting parameter optimization
Xingzheng CHEN, Congbo LI, Ying TANG, Li LI, Hongcheng LI
期刊论文